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FILTER EFFICIENCY TESTING AND AIRFLOW MEASUREMENT IN RELATION TO NEGATIVE PRESSURE UNITS.

ARTICLE PROVIDED BY STEVE WILLIAMS, ENVIROVAC SALES AND SERVICE LTD.

It is generally accepted that there is a requirement for negative pressure units and type H vacuum cleaners to be serviced and tested every six months. As part of this process the efficiency of the filtration should be measured and airflow will be determined in order to confirm the suitability of the equipment for use with asbestos.

It is my intention to explain in a little detail the nature of these measurements and how they are determined.

Filter efficiency measurements.

For this type of equipment there are three main methods for the determination of filter efficiency.

1. Dispersed oil particulate ( DOP test ).
2. Sodium chloride aerosol flame photometer test.
3. Condensation nuclei test.

Of these three methods DOP testing is the one commonly used due to the compact nature of the test equipment, portability and ease of use.

This method requires the use of an aerosol photometer with a built in pump which draws a sample of air through through a flexible tube into the instrument. The sample then passes through a coarse filter in order to remove any possible debris. The air is then drawn across an area of intensive white light in the optical chamber and any particles of significance present in the area being sampled deflect the light source on to the sensitive area of a photomultiplier tube. Each individual burst of light is converted into a pulse of electrical energy which is proportional to the amount of light scattered by the particle.

In order for the aerosol photometer to measure the efficiency of a filter system an aerosol generator is required to provide particles in the form of a dense cloud of very small oil droplets in a stream of carbon dioxide or nitrogen. This cloud of particles is then mixed with air in a duct in order to produce an homogenous sample for the aerosol photometer to measure.

Put simply the filter efficiency is determined by measuring the amount of particles upstream of a filter system, the concentration being in the region of 80 to 100 micro grams per litre by comparison to the amount of particles downstream of the filter system..

Many instruments by nature of their design and construction can read filter efficiencies directly in percentages. These are termed filter penetration. In order for the complete machine to be suitable for asbestos and related dangerous dusts the filter penetration should not exceed 0.005 % to DOP test aerosol, this is a PAS 60 requirement.

Since the efficiency of a filter system is partly dependent on the volume of air passing through it any testing carried out should be done at full flow in order to determine the maximum penetration likely to occur in an operational situation.

Like all sensitive instruments it is necessary for correct maintenance and regular calibration checks to take place. Calibration certificates traceable to National Standards should be available for inspection for all equipment used in testing when requested.

Airflow measurements

 

DETERMINING THE CORRECT MACHINE FOR THE ENCLOSURE SIZE

CALCULATE THE VOLUME OF THE ENCLOSURE IN CUBIC METRES BY MULTIPLYING THE LENGTH HEIGHT AND WIDTH IN METRES

FOR SOME ENCLOSURES YOU MAY HAVE TO MAKE AN APPROXIMATION DUE TO THE COMPLEXITY OF THE STRUCTURE. THIS CAN BE DONE BY MEASURING SECTIONS OF THE ENCLOSURE CALCULATING VOLUMES AND ADDING THEM TOGETHER TO GIVE A TOTAL.

A SIMPLE EXAMPLE 2.5 METRES HIGH X 5 METRES WIDE X 5 METRES LONG

VOLUME OF ENCLOSURE IS 2.5 X 5 X 5 = 62.5 CUBIC METRES

DETERMINE THE REQUIRED NUMBER OF AIR CHANGES PER HOUR, NORMALLY A MIMIMUM OF 8

THE VOLUME FLOW OF THE EXTRACTOR REQUIRED WOULD BE 8 X 62.5 OR 500 M3/HOUR

THIS IS PURELY A MATHEMATICAL CALCULATION AND AN ALLOWANCE MUST BE MADE FOR ANY AIRLOCKS FITTED.

IF THE ENCLOSURE IS NOT CONSTRUCTED CORRECTLY A NEGATIVE PRESSURE DIFFERENTIAL BETWEEN THE INSIDE AND THE OUTSIDE OF THE ENCLOSURE MAY NOT BE ACHIEVED

TO CONVERT M3/HOUR TO CUBIC FEET PER MINUTE DIVIDE BY 1.7

TO CONVERT CUBIC FEET PER MINUTE TO M3/HOUR MULTIPLY BY 1.7

TO CONVERT CUBIC METRES TO CUBIC FEET MULTIPLY BY 35.31

TO CONVERT CUBIC FEET TO CUBIC METRES DIVIDE BY 35.31

 

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